Concrete Cancer in High Rise Buildings

How to spot concrete cancer on Perth apartment and strata buildings, what causes it, and how it is repaired at height by rope access.

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HIGH RISE MAINTENANCE GUIDE

What Is Concrete Cancer on a High Rise Building?

Concrete cancer is the name for damage caused when the steel reinforcement inside concrete starts to rust. Rust takes up far more space than the steel it replaces, so as it grows it pushes outwards, cracks the concrete and eventually breaks pieces away. On a high rise building it shows up first where concrete is most exposed to water and weather: balcony slabs and edges, slab edges between floors, columns, planter boxes and concrete facade panels.

Because the damage starts inside the concrete, it is often well advanced by the time it can be seen from the ground. These are the signs to look for on your building:

CAUSES AND REPAIRS

Why High Rise Buildings Get Concrete Cancer and How It Is Fixed

Concrete cancer on a high rise is rarely one problem. It is usually water getting in where it should not, over many years, and it gets bigger and dearer to fix the longer it is left.

What causes concrete cancer on high rise buildings?

  • Water through cracks and joints. Hairline cracks, failed sealants and worn balcony waterproofing let water reach the steel.
  • Salt air. Buildings near the coast and the river take on salt, which speeds up corrosion of the reinforcement.
  • Carbonation of older concrete. Over decades the concrete around the steel loses its natural protection, so older apartment blocks are more at risk.
  • Thin concrete cover. Where steel sits too close to the surface, water and air reach it sooner.

Why it matters on a high rise

On a house, concrete cancer is a repair job. On a high rise it is also a safety issue, because loose concrete on balconies and slab edges can fall onto people, cars and property below. Damage also spreads along the steel, so a few small patches today can become a long run of slab edge in a few years. Finding it early, before it breaks through, keeps the repair smaller and the building safer.

How concrete cancer is repaired at height

  1. Inspect and mark out. The facade is checked up close from a rope, sounding the concrete for hollow areas and marking every repair.
  2. Break out the damaged concrete. Loose and cracked concrete is removed back to sound material around the rusted steel.
  3. Treat the steel. Rust is cleaned off and the steel is treated to protect it, with badly corroded bars dealt with as needed.
  4. Rebuild the concrete. The area is rebuilt with repair mortar and finished to match the surrounding surface.
  5. Seal and protect. Cracks and joints are sealed, then the area is coated or repainted so water stays out.

Why rope access suits concrete cancer repairs

Most concrete cancer on a high rise is on balcony and slab edges that are hard to reach. With rope access facade repairs the crew works down the face of the building from balcony to balcony, so there is no scaffold around the building, residents keep using their balconies and car parks, and the same crew can repaint the building by rope access once the repairs are done.

What affects the cost of concrete cancer repairs on a high rise?

Every building is different, so the honest answer is that it depends on what is found once the facade is inspected up close. The main things that drive the cost are:

  • how many areas need repair and how deep the damage goes
  • where the repairs are on the building and how easy they are to reach
  • the height of the building and the number of drops needed
  • whether cracks, joints and balcony waterproofing need sealing at the same time
  • whether the building is repainted once the repairs are finished

On a high rise, scaffold hire can be a large part of the cost of a repair. Rope access removes it, which is why it is often the most practical way to fix concrete cancer on apartment and strata buildings. Up2 Rope Access works across Perth metro and WA, including Fremantle, East Perth and South Perth, and our roof anchors are tested before any rope work begins.

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CONCRETE CANCER FAQS

Concrete Cancer Questions From Strata and Building Managers

It can be. As it spreads, pieces of concrete can loosen and fall from balconies and slab edges onto people, cars and property below. If you can see cracking, rust staining or spalling, have the building looked at early.

Yes. Rope access lets a crew work down the face of the building and repair balcony and slab edges directly, with no scaffold built around the building.

No. Paint hides the damage for a while, but the steel keeps rusting underneath and the cracks come back. The damaged concrete has to be removed, the steel treated and the area rebuilt before it is painted.

A proper repair that removes the damaged concrete, treats the steel and seals the surface should last for many years, as long as the water that caused it is also stopped, for example by re-sealing cracks, joints and balcony edges.

Yes. We are a registered painting company (licence PC 102093), so the same crew can repaint by rope access once the repairs are finished.

Up2 Rope Access is based at 418 Murray St, Perth, and works on high rise and strata buildings across Perth metro and WA. See the areas we service.

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